Table of Contents to frequently asked questions - How do I place an order?
- How "flexible" is flexible trim moulding?
- How do I stain it (and does it really look like wood)?
- How do I paint it?
- How do I fasten it?
- How do I cut it?
- Can I machine it?
- Can I use it outside?
- What is it made of?
- How
much does it cost?
- Where
can I get it?
How do I order it?
- Casing
- Base
- Flat Stock / Jamb Stock
- Crown / Cornice
- Plant
On / Panel Mold / Stucco Mold
- Corner / Cove
Mold
1. Ordering Casing:
True Radius Casing
Half circle, quarter circle, full circle and arch casing must be pre-curved in most cases (see "How flexible is it?"). Order true radius casing by specifying the radius, specie and the length of material required.
Elliptical / Oval Casing
Casing for elliptical and oval openings must be pre-curved to a template of the opening. Shop drawings
may also be used, but often produce less than desirable results. Trace the opening on a large piece of paper (tyvec house
wrap also works well), indicate any reveal and on which side of the line the molding will be applied. Specify the molding
pattern, specie and length required. Please call us at 1-608-698-6645 for a shipping address for the templates.
2. Ordering Base:
When installed, base is typically bent on the its back rather than it's edge and therefore
requires no pre-curving unless the radius is extremely tight (less than 6"). To order specify the molding pattern, specie
and length required.
3. Ordering Flat
Sock / Jamb Stock:
As Jamb / Extension
Jamb stock usually requires no pre-curving unless the radius is very
small (less than 6"). To order specify the molding pattern, specie and length required.
As Casing
Refer
to "Ordering Casing"
As Base
Refer to "Ordering Base"
3. Ordering Crown / Cornice:
Crown molding is the trickiest molding to order because of the way Crown is applied.
Almost all Crown applications require pre-curving at the factory (see "How flexible is it?").
The orientation of the Crown and whether the application is an inside or outside curve must be specified as well as the radius
of the wall and/or ceiling. Compound radii and elliptical dormer applications may require a template. Be sure to indicate
DORMER when ordering Crown for a dormer application. Include the molding pattern, specie and length required when ordering.
4. Ordering Plant On / Panel Mold / Stucco Mold:
Plant On
Plant On patterns are typically small and therefore bend easily without any need for pre-curving. Large patterns
however may require pre-curving at the factory if they are to be bent on edge. See "How flexible
is it?" for more information regarding pre-curving requirements.
If the pattern does require pre-curving, you will need to specify which side of the pattern faces which
side of the curve. Compound radius curves may require a template. Include the molding pattern, specie and length required
when ordering.
Panel Mold
Ordering Panel Mold is similar to Plant On patterns. Orders for Panel Mold that require
pre-curving must indicate which side of the curve the rabbet faces.
Stucco Mold
Ordering Stucco Mold is similar
to Plant On patterns. Orders for Stucco Mold that requires pre-curving must indicate which side of the curve the stucco key
faces.
6. Ordering Corner / Cove Mold:
Corner Mold
Corner Mold patterns are typically small and bend easily without need for pre-curving. Larger patterns may require
pre-curving at the factory (see "How flexible is it?"). When ordering pre-curved patterns,
indicate in which direction the Corner Mold will need to be bent. Include the molding pattern, specie and length required
when ordering.
Cove Mold
Ordering Cove Mold is similar to ordering Corner Mold. When ordering pre-curved material
indicate which side of the curve the Cove will face.
How flexible is it?
The flexibility of the molding pattern depends upon several factors. Pattern size, shape, material type and
application all determine the flexibility limits of a given pattern. The smaller the molding the more flexible it will be.
A ½" X ½" Cove mold will be very flexible and will accommodate most any curvature while a 2-½"
X 2-½" Brick Mold will be very stiff and will usually require pre-forming at the factory.
Moldings that are thinner in one dimension than the other, like a ½"
X 3-½" Base Molding, will bend easily in the direction of the lesser dimension. This is why Base Moldings usually
require no pre-curving while the same size Casing, bent on edge, must be pre-curved to fit the opening.
Material type is also a factor. Flex Trim (and all similar flexible
molding) may fracture if over stressed. ZzzzFLEX will not fracture regardless of the amount of stress placed on it.
Some applications consisting of a single large radius may be accommodated
using a straight flexible length without pre-curving. Smaller curves, irregular shapes and compound radius applications will
usually require pre-curving at the factory.
Because
Crown and Cornice moldings are installed at an angle, they must bend on both the edge and back of the profile (which constitutes
a compound radius). Because of the compound radius the profiles must be pre-curved.
For information regarding a specific application call us at 1-608-698-6645
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How do I stain it?

Staining Flexible Moulding products is
similar to staining wood. Most stains work well however, use of thicker heavily pigmented stains is recommended. Thinner stains
may require multiple coats. Staining flexible moldings prior to installation is not recommended as the stain may crack when
the molding is flexed.
- Before Painting or staining
be sure the material is clean and free of dirt and oils. Clean with paint thinner or soap and water if needed.
- Mask off any adjacent non-stain areas.
- Apply the stain with a brush covering the entire surface of the material, especially
in any deep grooves or crevices that may exist.
- Wipe
off majority of excess stain with a soft, clean, dry rag.
- Wipe off remaining excess stain with a brush.
- Clear coat with lacquer, polyurethane or varnish using spray equipment. Applying clear coats with a brush may remove
stain.
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How do I paint it?
Painting Flexible Moulding is easier than painting wood. Flexible
Mouldings require no priming or sanding prior to painting. Painting flexible moldings prior to installation is not recommended
as the paint may crack when the molding is flexed.
- Before
Painting or staining be sure the material is clean and free of dirt and oils. Clean with paint thinner or soap and water if
needed.
- Fill and sand all nail or screw holes.
- Mask off any adjacent areas. Priming prior to
painting will improve finish luster but is not required.
- Apply the paint with a brush or spray equipment covering the entire surface of the material, especially in any deep
grooves or crevices that may exist.
- Add additional
coats as desired.
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How do I fasten it?
Pre-determine placement and layout prior to fastening molding into place.
Use of construction adhesive in addition to nails or screws is recommended due to the flexible nature of the material. Failure
to adequately adhere flexible molding may result in sags between fastening points. All standard methods of fastening work
well with flexible moldings.
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How do I cut it?
Flexible Mouldings may be cut using the same tools and equipment
and in the same manner as wood. Before cutting to length, make sure the material is held firmly against the saw table or fence.
Place a backing (such as a piece of wood) directly behind the cutting area. Always cut the material a little long and shave
to exact length.
When ripping Flexible Mouldings on
a table saw make sure the material will stay firmly against the fence during the cut and that it can be fed easily and continuously.
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Can I machine it?
It is possible to machine shape our flexible moldings. When
machining flexible molding the material must be securely held to the fence, guide or holder especially at the beginning of
the cut, when the material first enters the machine cutter. Always make several small incremental cuts rather than one large
one.
Machining of stain grade material
will remove the grain texture from the cut surface.
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Can I use it outside?
Our Flexible Mouldings are not affected by salt, moisture, heat
or extreme cold. Many builders and homeowners have selected to replace even straight exterior moldings with Flex Trim and
ZzzzFLEX because of their durability in the harshest environments.
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What is it made of?
Flex Trim®
Flex Trim is a unique polymer blend developed by Flex Trim Industries specifically for the
manufacture of flexible moldings for the construction trade. It is unlike any other product in composition and should not
be confused with other less expensive "knock offs". Our most recent improvements to Flex Trim make it stronger,
more durable and greatly improve its stain ability.
ZzzzFLEX®
ZzzzFLEX is the
state of the art in flexible molding technology. No other flexible molding is stronger, more durable or stains up better than
ZzzzFLEX. ZzzzFLEX is an elastomer composite developed for the most demanding applications. Use ZzzzFLEX for small intricate
patterns and tight curvatures or when only the best will do.
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How much does it cost?
When compared to straight wood molding, flexible molding is far more
expensive. Flexible molding is not intended to be used in place of straight wood molding but rather in conjunction with wood
molding. Flexible moldings should only be used in areas where the molding must be curved to fit.
When compared to custom curved millwork, flexible molding is much less. The real savings
however are in labor. Flexible molding will expand and contract to fit every application perfectly. Flexible molding also
costs less to ship and usually takes far less time to get than custom millwork.
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